Industry Camera Image CCD Measuring Visual Inspection Machine for Silicone Parts
The difference between visual inspection machine and manual inspection
Inspection speed
Visual inspection machine
The inspection speed of visual inspection machine is very fast. It can process a large number of products in a short time and can realize high-speed automated inspection process. For example, in the inspection of beverage bottle packaging, the visual inspection machine can inspect hundreds of bottles per minute and quickly judge the appearance of the bottle, whether the label is qualified, etc.
And it can work uninterruptedly. In addition to the necessary maintenance and care, it can maintain high-speed inspection for a long time, which greatly improves production efficiency.
Manual inspection
The speed of manual inspection is relatively slow. A skilled inspector can only inspect a limited number of products per minute, and as the inspection time increases, the inspection speed will further decrease due to factors such as fatigue.
Manual inspection also requires regular rest and cannot work continuously like a visual inspection machine, which will affect the overall production progress to a certain extent.
Working Principle of DenT- Dounble glass table visual inspection machine
The system consists of two workstations which contains inner side and outer side, each with six 2-megapixel or 5-megapixel color cameras distributed at a 60-degree Angle. Each camera uses a low-distortion lens. In addition, the system also features two sets of color lighting systems distributed above and below. It has an independently digitally adjustable lighting system to abnormalities on the basis of detecting the inner and outer defects.
Equipment Advantages of DenT- Double glass table visual inspection machine
Dent is an optical inspection device for dimensional and surface defected detection of round and shaped parts. It can detect rubber, plastic, PTFT and other materials with high precision within its detection range. These materials are tested for defects at a series of inspection using high-precision industrial cameras. The images obtained by the camera are transferred to the computer managed by the real-time system for image processing without data loss and interference: the user can interact with the operating system in a simple and intuitive way through the operating interface. The detection system is stable, reliable, efficient and high-speed.
Technical Parameters of DenT- Double glass table visual inspection machine
| Technical Parameter | 35 | 60 | 90 |
| Material | Rubbers, Plastics, PTFE, Hardware |
| Color | Any colour |
| Minimum Outside Diameter of Inspected Material (mm) | 5 | 5 | 20 |
| Maximum Outside Diameter of Inspected Material (mm) | 35 | 60 | 90 |
| Minimum Thickness of Inspected Material (mm) | 1 | 1 | 1 |
| Maximum Thickness of Inspected Material (mm) | 9 | 9 | 9 |
| Efficiency | Max 36,000pcs/h (Depends on size and material ) |
| System | Feeding device 300L |
| Measurement Station | 35 | 60 | 90 |
| Camera | Black&White | Black&White | Black&White |
| Inspected Range (mm) | Φ54 | Φ71 | Φ102 |
| Maximum height Inspected (mm) | 10 | 10 | 10 |
| Image Resolution (mm) | 0.001 | 0.001 | 0.001 |
| Measure Precision (mm) | +/-0.008 | +/-0.012 | +/-0.012 |
| Repeatability (mm) | +/-0.005 | +/-0.008 | +/-0.008 |
| Surface Workstation | 35 | 60 | 90 |
| Camera | Full color | Full color | Full color |
| Quantity of Camera | 4 | 4 | 4 |
| Focal length adjustment | Electricity | Electricity | Electricity |
| High Measure and Inspected station | 35 | 60 | 90 |
| Inspected Range (mm) | 25 | 25 | 25 |
| Image Resolution (mm) | 0.001 | 0.001 | 0.001 |
| Measure Precision (mm) | ±0.003 | ±0.003 | ±0.003 |
| Repeatability (mm) | ±0.005 | ±0.005 | ±0.005 |
| Minimum Inspected inside diameter (mm) | 10 | 10 | 10 |
| Outside Inspected Station | 35 | 60 | 90 |
| Camera | Full Color | Full Color | Full Color |
| Single Camera Inspected range(mm) | 29 | 48 | 48 |
| Image Resolution (mm/px) | 0.012 | 0.020 | 0.020 |
| Minimum Inspected Defective area(mm) | 0.036*0.036 | 0.060*0.060 | 0.060*0.060 |
| Inside Inspected Station | 35 | 60 | 90 |
| Camera | Full Color | Full Color | Full Color |
| Single Camera Inspected range(mm) | 29 | 48 | 58 |
| Image Resolution (mm/px) | 0.010 | 0.019 | 0.019 |
| Minimum Inspected Defective area(mm) | 0.030*0.030 | 0.030*0.030 | 0.030*0.030 |
Application of DenT- Double glass table visual inspection machine
Electronic components, precision injection molding, hardware fasteners,
sealing rings,rubber silicone,industrial silver contacts, etc.
Feature Picture of DenT- Double glass table visual inspection machine for industry products
Remark: Please talk with our sales-person to confirm the final price.
